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Heritage restoration projects10 May 2022Hemmings Floor Restoration

The Crooked Spire: Restoring Timber Floors in Chesterfield

A heritage commercial-floor case study at Chesterfield's Church of St Mary and All Saints, balancing sanding, oil finishing and an active church timetable.

Image accompanying the Crooked Spire church floor restoration case study

Heritage buildings demand more than a technically sound finish: the work must fit the way a place is used. In April 2022, Hemmings worked on timber floors at the Church of St Mary and All Saints in Chesterfield, commonly known as the Crooked Spire.

The condition of the church floors

The original case study describes timber floors installed around the 1950s, including yang teak. Previous varnish had become worn and discoloured. Years of mopping and general floor polish had also contributed to uneven, thick residue in some areas, while busy routes were worn closer to bare timber.

The aim was to return the timber to a more natural appearance and make future cleaning and maintenance more manageable.

Comparing the available finishes

Hemmings considered two approaches with the church warden. One was a sanded and primed floor protected with a two-component commercial lacquer. The other was sanding followed by Pallmann Magic Oil Ergo 2K, with an ongoing oil-care maintenance programme.

The original account explains why the oil system was selected: the building remained in regular use, and local maintenance and a shorter planned return to use were important. Any stated curing period in the historic account applies to that product and those conditions, not to all finishes.

Planning around an active church

Mass, funerals, visitors and regular church activities continued during the job. The team needed to plan the sanding and finishing stages around those commitments rather than closing the building completely.

The original project account names Paul, Will and Jake on the team. Work began on 28 April 2022, with belt sanding, edge preparation and progressive abrasive refinement. Electrical capacity required adjustment of which machines could run at the same time.

Sanding and finishing

After removing older coating and residue, the surfaces were progressively refined. The team completed the final sanding stages and applied Magic Oil Ergo in sections, using a trowel and buffing away excess finish. The programme had to accommodate a midday service and a funeral later the same day.

The project demonstrates how finish selection, access planning and maintenance arrangements are connected on a busy heritage site.

Lessons for other heritage properties

A well-chosen finish is only part of the specification. The building's opening hours, use of spaces, power provision, previous coatings and long-term maintenance capacity all affect the restoration plan. A site-specific survey is essential.

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